Gear Plate

Wopanga Plate wa Gear & Supplier

Ku VIGOR INNO-TECH Limited , timapanga Gear Plate mwamakonda , timapereka ma disc a giya achitsulo cha carbon ndi alloy omwe amapangidwa kuti azigwira ntchito molondola, molimba, komanso molemera. Kaya mukufuna zida zoyendetsera ma torque amphamvu kapena zida zothina zolimba, zinthu zathu zimapereka magwiridwe antchito abwino kwambiri amakina komanso kugwiritsa ntchito bwino ndalama.

Kodi Gear Plate ndi chiyani?

Mbale ya Gear , yomwe imadziwikanso kuti giya disc kapena giya wheel, ndi gawo lofunika kwambiri mu makina otumizira ozungulira. Imatumiza mayendedwe ndi mphamvu pakati pa ma shaft, imasintha liwiro ndi torque kudzera mu kusintha kwa chiŵerengero cha magiya, imasintha njira yozungulira, ndikugawa mphamvu ku ma shaft angapo otulutsa. Amagwira ntchito yofunika kwambiri mu makina olondola monga ma transmission a magalimoto, manja a robotic, ndi makina olemera a mafakitale.

Mwa kapangidwe kake, Giya la Gear logwira ntchito bwino kwambiri lili ndi zinthu zingapo zofunika:

Mano - Malo ogwirira ntchito oyambira, nthawi zambiri amapangidwa ndi ma profiles osasinthika kuti atsimikizire kuti maukonde ake ndi osalala, phokoso lochepa, komanso mphamvu zambiri zonyamula katundu.

Mzere - Mphete yakunja yokhala ndi mano komwe giya imagwirira ntchito.

Ulusi kapena Mbale Yokhala ndi Sipoko - Imalumikiza mkombero ndi hub; ikhoza kukhala yolimba, yokhala ndi sipoko, kapena yochepetsera kulemera ndi mabowo owunikira.

Chitoliro - Malo apakati omwe amalumikizana ndi shaft, nthawi zambiri amakhazikika ndi makiyi, ma spline, kapena kusokoneza.

Bore & Keyway - Ikani malo otetezeka pa shaft yoyendetsera, kuonetsetsa kuti torque ikuyenda popanda kutsetsereka.

Malo Otsirizira/Okhala M'mbali - Amagwiritsidwa ntchito poyika malo a axial ndipo nthawi zina pokonza zida.

Ku VIGOR, tikudziwa kuti nkhawa zanu zazikulu ndi monga kulondola kwa mawonekedwe, kulimba kwa zinthu, kuuma kwa pamwamba, komanso kulimba kwa nthawi yayitali. Gulu lathu la mainjiniya limabweretsa chidziwitso chakuya pakulamulira kupendekera kwa ma porosity, kuchepetsa zolakwika za malo otentha, kukonza bwino malo omalizira, komanso kukwaniritsa kulekerera kolimba kwa mzere ndi geometric popanga magudumu a giya wamba komanso apadera . Kusamala kumeneku kumatsimikizira kuti gudumu lililonse la giya lomwe timapanga likhoza kulumikizidwa bwino mu drive system yanu ndikupirira zovuta zogwirira ntchito.

Zida Zaukadaulo za VIGOR Gear Plate

M'mimba mwake wakunja : Mpaka 1500mm

Mbiri ya Dzino : Involute (yosinthika)

Zipangizo : 45# zitsulo, 40Cr, 42CrMo, 20CrMnTi, 38CrMoAlA

Kulimba kwa Dzino : 50–62 HRC (mutatha kulandira chithandizo)

Kukonza : Kupanga, kutentha, kupukuta, CNC machining

Kulekerera : Mpaka ± 0.01mm ngati mupempha

Chithandizo cha pamwamba : Okisidi wakuda, wothira mafuta, wozimitsidwa ndi wofewa, wothira nitride

Ntchito Zazikulu za Ma Gear Plates mu Kutumiza Mphamvu

• Kutumiza kwa Mphamvu ndi Zoyenda:
  Magiya awiri akamalumikizana (ndi mano awo ophatikizira), kusuntha kwa giya imodzi kumatha kusamutsidwa kupita kwina, ndikupangitsa kuti izizungulira mbali imodzi kapena mosiyana malinga ndi kasinthidwe ka ma meshing.

• Kuthamanga ndi Kusintha kwa Torque:
  Pogwiritsa ntchito magiya amitundu yosiyanasiyana (mawerengero osiyanasiyana a mano), makina amagiya amatha kukulitsa kapena kuchepetsa liwiro lozungulira ndi torque pakati pa zolowetsa ndi zotulutsa. Giya yaying'ono yoyendetsa yayikulu imachepetsa liwiro ndikuwonjezera torque, pomwe giya yayikulu yoyendetsa yaying'ono imakulitsa liwiro ndikuchepetsa torque.

• Kusintha kwa Njira Yozungulira:
  Mu meshing akunja (kumene mano ali kunja), magiya awiriwa amazungulira molunjika. Mu meshing wamkati (pomwe ma meshes amodzi amalowera mkati mwa mphete ya giya ina), magiya amazungulira mbali imodzi. Magiya a Bevel amagwiritsidwa ntchito kusintha njira yolumikizira mphamvu.

• Kugawa Kwamphamvu:
  Giya imodzi imatha kumangirira ndi magiya ena angapo nthawi imodzi, ndikugawa mphamvu pamakina angapo otulutsa pamakina olumikizidwa.

Kusankha Kwachuma

Makhalidwe: Chitsulo cha kaboni ndi chitsulo cha alloy ndiye zida zomwe zimagwiritsidwa ntchito kwambiri! Amakhala ndi zida zamakina abwino kwambiri (kulimba mtima, kulimba, kukana kuvala), ndipo mphamvu zawo zonyamula katundu komanso kulimba kwawo zimatha kupitilizidwa kwambiri ndi chithandizo cha kutentha (monga kuzimitsa ndi kutenthetsa, kuzimitsa, carburizing, nitriding, etc.).

Table 1 Kufananiza ndi Kusankha Maupangiri a Zida Zomwe Amagwiritsidwa Ntchito Kamodzi​​​​​​​

Zosiyanasiyana Kutentha Chithandizo Ndi Ntchito

1) Chitsulo Chokhazikika/Kuzimitsa ndi Kutentha (Pamwamba pa Mano Ofewa):

- Mitundu yodziwika bwino yachitsulo:

Sing'anga mpweya zitsulo (45 zitsulo), sing'anga mpweya aloyi zitsulo (40Cr, 35SiMn, 42SiMn, 42CrMo, etc.).

- Makhalidwe:

Pambuyo pozimitsa ndi kutentha, kuuma kwa dzino nthawi zambiri kumakhala ≤ 350 HB. Mano amadulidwa ndendende pambuyo pa chithandizo cha kutentha. Nthawi zambiri pamakhala kusiyana kolimba pakati pa magiya awiri okwerera (pinion ndi 20-50 HB yolimba kuposa giya).

- Ubwino:

Njirayi ndi yophweka ndipo mtengo wake ndi wochepa.

- Zoyipa:

Kutha kunyamula katundu wochepa.

- Mapulogalamu:

Amagwiritsidwa ntchito kwambiri pamagalimoto otsekedwa pomwe kukula ndi zofunikira zolondola sizokwera kwambiri ndipo katundu wake ndi wocheperako. Monga ma gearbox ambiri a mafakitale, ma lathe gearbox, etc. Kuphatikiza wamba: 45 zitsulo zozimitsidwa ndi kupsya mtima / 40Cr zozimitsidwa ndi kupsya mtima + pinion yolimba pang'ono.

2) Chitsulo Choumitsa Pamwamba (Pamwamba Pamaso Olimba):

- Njira zodziwika:

Carburizing ndi kuzimitsa (zofala kwambiri), nitriding, induction kuumitsa / kuumitsa lawi.

- Mitundu yodziwika bwino yachitsulo:

a. Carburizing zitsulo (otsika carbon aloyi zitsulo): 20Cr, 20CrMnTi (imodzi mwa ambiri ntchito), 20CrMnMo, 20CrNiMo, 17CrNiMo6, 18Cr2Ni4WA, etc. Kulimba 58-62 HRC.

b. Nitriding zitsulo: 38CrMoAlA, etc. High kuuma (> 68 HRC), zochepa mapindikidwe, zabwino matenthedwe mphamvu, koma osaya nitrided wosanjikiza.

c. Pamwamba zitsulo zolimba (zitsulo zamkati za carbon / alloy steel): 45, 40Cr, 42CrMo, etc. Kulimba 45-55 HRC. ku

-Makhalidwe: Kulimba kwambiri pamwamba (kukana kuvulala bwino), kulimba kwambiri pakati (kukana kugwedezeka bwino), komanso mphamvu yonyamula katundu wambiri. Mbiri ya dzino nthawi zambiri imakonzedwa bwino pambuyo potenthedwa (kupukutidwa).

-Ubwino: Mphamvu yonyamula katundu wambiri komanso nthawi yogwira ntchito yotopa (kutopa kolumikizana, kutopa kopindika), mphamvu yochepa ya giya yotumizira mphamvu zambiri, komanso kukana kuvulala.

-Zoyipa: Kukonza zinthu movutikira (kumafunika kupukuta), mtengo wokwera; kusintha kwa kutentha kuyenera kulamulidwa.

Mapulogalamu a Zamalonda

1.Carburized ndi kuzimitsidwa zitsulo: Mphamvu yaikulu muzofunika kwambiri ndi ntchito zapamwamba. Pafupifupi magiya onse omwe ali ndi zofunikira kwambiri pakuchita, kukula, ndi kulemera kwake: magiya oyendetsa magalimoto apamwamba kwambiri ndi ma axles oyendetsa, magiya a injini zandege, ma gearbox othamanga kwambiri komanso olemetsa mafakitale (zitsulo, zonyamula migodi, zida zotulutsa), magiya oyendetsa sitima, magiya oyendetsa sitima, magiya akuluakulu onyamula mphepo, makina opangira makina opangira makina olemera kwambiri zopangira zida zamakina, etc.

2.Nitrided zitsulo: Zoyenera kugwiritsa ntchito zolemetsa zokhazikika, zotsika kwambiri, zomwe zimafuna kukana kwambiri kuvala kapena kukhazikika kwa kutentha (<500 ℃), monga magiya olondola omwe ali ndi zofunikira zowonongeka (mwachitsanzo, magiya amkati, magiya ovuta kugaya), ndi magiya akuluakulu. Zitsanzo zimaphatikizapo magiya a ndege ndi zida zamakina olondola, ndi magiya a magiya akuluakulu othamanga kwambiri. Choyipa chake ndi chakuti mphamvu yonyamula katundu ndi yotsika kuposa ya carburized ndi kuzimitsidwa magiya a msinkhu womwewo.

3.Chitsulo cholimba chapamwamba: Mphamvu yotsika yonyamula katundu kuposa zitsulo za carburized. Oyenera magiya omwe ali ndi zofunikira zolimba kwambiri, akatundu ang'onoang'ono mpaka apakatikati, komanso kuthamanga kwapakatikati komwe sikufuna kugaya (mwachitsanzo, magiya akulu amagiya akuluakulu a cylindrical gear, magiya amakina aulimi). Mtengo wake ndi wotsikirapo kuposa wa chitsulo chosungunuka ndi chozimitsidwa.

Chifukwa Chiyani Sankhani VIGOR?

🔩 Chithandizo cha Uinjiniya Wapadera — Timathandiza gulu lanu la R&D kusankha zipangizo, mbiri ya mano, ndi zolekerera

⚙️ Mphamvu Yopangidwa Ndi Die-Forged — Yabwino kwambiri kuposa njira zina zopangira zinthu, yoyenera malo ogwirira ntchito kwambiri

📦 MOQ Yosinthika — Kuyambira chitsanzo mpaka kuchuluka, timakwaniritsa zosowa zanu zokulitsa

⏱ Kutumiza Pa Nthawi Yake — Zida zachangu komanso njira zotumizira zinthu mwachangu

✅ Ziphaso — ISO9001, kutsatira malamulo a ROHS, kutsata kwathunthu

🌎 Zochitika Padziko Lonse — Zodalirika ndi makampani opanga zinthu ku Germany, India, Japan, Turkey, ndi US

Zolemba Zoyendera Musanaperekedwe

PACKAGE YA CHINV VIGOR NDI KUTUMIKIRA KWA MBALE ZA GEAR

FAQ

Q1: Kodi ndingathe kuyitanitsa mbale zamagiya zachizolowezi kutengera zojambula zanga?
Inde, timathandizira kupanga zojambula motengera komanso mobwerera m'mbuyo.

Q2: Kodi chiwerengero chanu chochepa (MOQ) ndi chiyani?
Timathandizira kupanga ma prototyping ang'onoang'ono komanso kupanga kwakukulu. MOQ zimatengera kukula kwa mbale ndi zovuta.

Q3: Kodi nthawi yanu yotsogolera ndi iti?
Nthawi zambiri 15-25 masiku, kutengera kuchuluka ndi makonda mlingo.

Q4: Kodi mungandipangireko zinthu zoyenera ndi chithandizo changa pa ntchito yanga?
Mwamtheradi. Mainjiniya athu aziwunika zomwe mukufuna ndikupangira njira yotsika mtengo komanso yokhazikika.

Lumikizanani nafe

Tiyeni tipange kuyenda bwino pamodzi. Kuti mudziwe zambiri zokhudza Gear Plate kapena mitengo yanthawi yomweyo:

📧 Imelo: info@castings-forging.com

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